When you bend sheet metal in a press brake the resulting bend doesn t form a perfect 90 degree angle.
Bent sheet metal parts.
A flat layout shown in figure 1a is the prediction of what the finished part shown in figure 1b looks like before it is bent.
The slack between the wipe die and the punch plays an important role in getting a good result.
As a result the wipe die also determines the bend s inner radius.
After these general 3d pmi definitions let s dive into the specific sheet metal requirements.
It is important to make sure that the sheet is properly pushed onto the wipe die.
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Depending on the part geometry a sheet metal punch 2 can form additional features.
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When the electro hydraulic servo press brake machine bending the sheet metal parts three basic parameters are required which are the thickness of the sheet the bending angle and the position of the bending line.
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Take a flat layout.
Once the parts are deburred they move to the press brake 3 where they are formed into the final geometries.
Designers of sheet metal parts should care greatly about their flat layouts.
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Dimxpert gd t definitions on the sheet metal flange.
Sheet metal has memory and must be over bent to achieve the desired unrestrained bend angle.
The first and second split angles are calculated as 6 and the others are 12.
Instead the tool has a rounded tip that adds a radius to the bend.
Wipe bending or edge bending is another way to bend sheet metal edges.
Figure 4 shows the flat pattern with bend lines and their location dimensions.
Bend line locations are often needed to indicate where to fold a sheet during fabrication.
If you measure the length of that bent area and divide it by two you ll get the bend radius a figure that is defined by the tool that made it.